Sample production - sampling of metal springs
The sampling of metal springs serves to check and release the quality before the actual series production.
The sampling and prototyping of metal springs should ensure quality, precision and the fulfillment of customer requirements in series production.
The sampling and creation of samples and prototypes is a crucial step before mass production of metal springs. This process ensures that the metal springs meet the high quality standards and specified requirements.
The sampling documents and documents such as EMPB, PPAP and IMDS are indispensable for a smooth production process during sampling.
Sampling of metal springs: An important quality assurance step
Sampling is an important and critical step to ensure metal springs meet required quality standards. Samples and prototypes are made, which are subjected to thorough testing and evaluation.
Sampling documents according to EMPB, PPAP and IMDS:
a) EMPB (Part-Feature-Process-Description):
EMPB is part of the VDA 6.3 standard and is used to document and evaluate production processes. It ensures that the metal springs are manufactured in accordance with the specified specifications.
b) PPAP (Production Part Approval Process):
PPAP is a standardized process for releasing serial products. Extensive documents are created to prove the quality and ability to manufacture metal springs.
c) IMDS (International Material Data System):
IMDS is a system for recording and managing material data. It is particularly important to ensure compliance with environmental regulations and traceability of the materials used in the manufacture of metal springs.
Precision and accuracy in prototyping
The creation of samples and prototypes requires a high level of precision and accuracy to ensure that the metal springs meet the specified requirements are equivalent to. This includes the selection of the right materials, the precise implementation of the design drawings and the use of modern manufacturing technologies.
Different types of metal springs and their specific requirements
a) Special springs:
Special springs are manufactured individually according to customer requirements and require close cooperation between manufacturer and customer in order to understand and implement the specific requirements.
b) Stamped and bent parts:
This type of metal spring is made by stamping and bending metal sheets. Sampling ensures that the springs have the desired shape, dimensions and strength.
c) Torsion springs:
Torsion springs are special springs with curved arms that offer high flexibility and resilience. The correct bending radii, distances and tolerances are checked during sampling.
d) Wire bending parts:
Wire bending parts are bent from wire materials and are available in various shapes and sizes. The sampling ensures the correct bending, dimension and strength of the springs.
Sampling and prototyping play a crucial role in the manufacture of metal springs. The quality and conformity of the springs is ensured through the use of sampling documents such as EMPB, PPAP and IMDS. When sampling different types of metal springs, specific requirements, precision and accuracy must be taken into account. This meticulous process ensures that metal springs, in small and large quantities, meet high quality standards and meet customers' requirements.
We manufacture metal springs as samples and prototypes for our customers. In the production of the springs as samples and prototypes, we offer our customers maximum support, in order to realize series-ready springs as samples or prototypes as quickly as possible.
In addition to the production of samples and prototypes, we offer our customers a wide range of sampling documents as EMPB according to VDA 6.3 or PPAP.
For our customers from the automotive industry, we can create the appropriate IMDS entries for the respective springs or bent wire parts on request.
Your contact for sampling metal springs:
Christian Neumann
Tel: 0212 / 3824187-3
neumann@schmid-federn.de
Request a free quote now: Tel.: 004921238241873
Request a free quote by email now
Reiner Schmid Produktions GmbH Specialist and expert for the manufacture, production, production, development and sample production of torsion springs, double torsion springs and bent wire parts.
Abstract:
The manufacture, production and production of torsion springs, double torsion springs and bent wire parts is carried out in small series, large series and variant production.
The calculation, development and testing of torsion springs, double torsion springs and bent wire parts takes place before each production.
We offer customers a comprehensive application-related service such as advice, calculation, development and sample production for torsion springs, double torsion springs and bent wire parts.
Keywords:
torsion spring, torsion springs, double torsion spring, double torsion springs, bent wire part, bent wire parts
The torsion spring:
Cylindrical torsion springs or also known as torsion springs, helical torsion springs are widely used and versatile machine elements components in the world of mechanics and spring technology.
The structure of a cylindrical torsion spring consists of a wire that is wound in a helical shape around a central axis in even turns.
torsion springs are used to absorb and release a rotating movement, a torque or a force and to guide the movement of the legs.
torsion springs are characterized by the ability to absorb and release deflections, forces or torques around a rotation axis and to guide the rotational movement.
torsion springs usually have a cylindrical spring body on which two legs are arranged.
The legs can be arranged tangentially, radially or axially, whereby each leg can have a different arrangement. Different spring end shapes can be attached to the end of the two legs, e.g. straight leg, hook shape, eyelet shape, round or square.
The terms "torsion spring", "torsion spring" and "torsion spring" refer to the same component.
More detailed information about torsion springs, torsion springs, torsion springs - torsionally resilient wound metal spring ...
The double torsion spring:
Double torsion springs, double torsion springs and double torsion springs are widely used and versatile machine elements in the world of mechanics and spring technology.
The structure of a double torsion spring consists of a wire that is wound in a helical shape in even turns to form two separate spring bodies. The two spring bodies are connected by a wire, which is usually designed as a U-shaped web.
The legs or spring ends of the double torsion springs are usually attached to the outside of the respective spring body. The force or torque is introduced either via the U-shaped web or via the legs. The double torsion spring is usually guided via a mandrel, axle or bolt.
Double torsion springs, double torsion springs and double torsion springs are used to absorb or release a rotating movement, torque or force. Double torsion springs are characterized by the ability to absorb or release deflections, forces or torques around a rotation axis. The legs can be arranged tangentially, radially or axially, whereby each leg can have a different arrangement. Different spring end shapes can be attached to the end of the two legs, e.g. straight leg, hook shape, eyelet shape, round or square.
More detailed information on double torsion springs, double torsion springs and double torsion springs ...
The wire bent part:
In practical use, standardized wire bent parts such as spring rings, snap rings, retaining rings, clips, pins, etc. are found. A paper clip or a staple clip also belongs to the wire bent parts, wire form springs and bent parts.
However, in practical use, non-standardized, individual, application-specific designed wire bent parts are mostly used. Wire form springs and bent parts are used.
The focus is on the function of the component: e.g. securing, protecting, holding, positioning, clamping or springing.
Wire form springs, wire form springs and bent parts made of spring steel wire are important components in various industries and applications. Bent wire parts are special machine elements that usually have springy properties.
They are made into a specific shape by bending wire and offer a variety of advantages in terms of flexibility, cost-effectiveness and functionality.
More detailed information on bent wire parts, wire form springs and bent parts ...